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Evidence Guide: AURVTS005 - Fabricate vehicle body panels and components

Student: __________________________________________________

Signature: _________________________________________________

Tips for gathering evidence to demonstrate your skills

The important thing to remember when gathering evidence is that the more evidence the better - that is, the more evidence you gather to demonstrate your skills, the more confident an assessor can be that you have learned the skills not just at one point in time, but are continuing to apply and develop those skills (as opposed to just learning for the test!). Furthermore, one piece of evidence that you collect will not usualy demonstrate all the required criteria for a unit of competency, whereas multiple overlapping pieces of evidence will usually do the trick!

From the Wiki University

 

AURVTS005 - Fabricate vehicle body panels and components

What evidence can you provide to prove your understanding of each of the following citeria?

Prepare to fabricate vehicle body panel and components

  1. Job requirements are determined from workplace instructions
  2. Manufacturer specifications and workplace procedures are accessed and interpreted
  3. Panel materials are identified from workplace instructions and inspected for quality
  4. Hazards associated with the work are identified and risks are managed
  5. Fabrication tools and equipment are identified, selected and checked for serviceability
  6. Work is planned to identify methods to fabricate vehicle body panel and components, minimise waste, and use time efficiently
Job requirements are determined from workplace instructions

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Manufacturer specifications and workplace procedures are accessed and interpreted

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Panel materials are identified from workplace instructions and inspected for quality

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Hazards associated with the work are identified and risks are managed

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Fabrication tools and equipment are identified, selected and checked for serviceability

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Work is planned to identify methods to fabricate vehicle body panel and components, minimise waste, and use time efficiently

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Produce patterns and templates

  1. Workplace procedures and safety and environmental requirements are identified and followed
  2. Paper patterns are produced from sample panel or simulated frame
  3. Templates are produced to fit sample panel or simulated frame
  4. Convex and concave shapes are correctly identified when developing templates and paper patterns
Workplace procedures and safety and environmental requirements are identified and followed

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Paper patterns are produced from sample panel or simulated frame

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Templates are produced to fit sample panel or simulated frame

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Convex and concave shapes are correctly identified when developing templates and paper patterns

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Cut material

  1. Panel steel or aluminium sections needed for the fabrication are selected and inspected for quality
  2. Paper patterns and templates are transferred and secured to steel or aluminium sheet surface ready for cutting
  3. Selected hand tools are used to cut steel or aluminium to pattern and panel specification
  4. Panels are filed to remove sharp edges
Panel steel or aluminium sections needed for the fabrication are selected and inspected for quality

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Paper patterns and templates are transferred and secured to steel or aluminium sheet surface ready for cutting

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Selected hand tools are used to cut steel or aluminium to pattern and panel specification

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Panels are filed to remove sharp edges

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Shape panels

  1. Required shapes are fabricated to pattern specification, following safety and environmental requirements and workplace procedures
  2. Shaped panel sections are checked against pattern and template specifications for quality finish and conformity
  3. Panels are fitted to vehicle or frame without distortion
Required shapes are fabricated to pattern specification, following safety and environmental requirements and workplace procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Shaped panel sections are checked against pattern and template specifications for quality finish and conformity

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Panels are fitted to vehicle or frame without distortion

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Complete work processes

  1. Final inspection is made to ensure work meets workplace expectations and panel is presented ready for use
  2. Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected and stored
  3. Tools and equipment are checked, reported if faulty, and stored according to workplace procedures
  4. Workplace documentation is processed according to workplace procedures
Final inspection is made to ensure work meets workplace expectations and panel is presented ready for use

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected and stored

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Tools and equipment are checked, reported if faulty, and stored according to workplace procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Workplace documentation is processed according to workplace procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Prepare to fabricate vehicle body panel and components

  1. Job requirements are determined from workplace instructions
  2. Manufacturer specifications and workplace procedures are accessed and interpreted
  3. Panel materials are identified from workplace instructions and inspected for quality
  4. Hazards associated with the work are identified and risks are managed
  5. Fabrication tools and equipment are identified, selected and checked for serviceability
  6. Work is planned to identify methods to fabricate vehicle body panel and components, minimise waste, and use time efficiently
Job requirements are determined from workplace instructions

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Manufacturer specifications and workplace procedures are accessed and interpreted

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Panel materials are identified from workplace instructions and inspected for quality

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Hazards associated with the work are identified and risks are managed

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Fabrication tools and equipment are identified, selected and checked for serviceability

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Work is planned to identify methods to fabricate vehicle body panel and components, minimise waste, and use time efficiently

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Produce patterns and templates

  1. Workplace procedures and safety and environmental requirements are identified and followed
  2. Paper patterns are produced from sample panel or simulated frame
  3. Templates are produced to fit sample panel or simulated frame
  4. Convex and concave shapes are correctly identified when developing templates and paper patterns
Workplace procedures and safety and environmental requirements are identified and followed

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Paper patterns are produced from sample panel or simulated frame

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Templates are produced to fit sample panel or simulated frame

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Convex and concave shapes are correctly identified when developing templates and paper patterns

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Cut material

  1. Panel steel or aluminium sections needed for the fabrication are selected and inspected for quality
  2. Paper patterns and templates are transferred and secured to steel or aluminium sheet surface ready for cutting
  3. Selected hand tools are used to cut steel or aluminium to pattern and panel specification
  4. Panels are filed to remove sharp edges
Panel steel or aluminium sections needed for the fabrication are selected and inspected for quality

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Paper patterns and templates are transferred and secured to steel or aluminium sheet surface ready for cutting

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Selected hand tools are used to cut steel or aluminium to pattern and panel specification

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Panels are filed to remove sharp edges

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Shape panels

  1. Required shapes are fabricated to pattern specification, following safety and environmental requirements and workplace procedures
  2. Shaped panel sections are checked against pattern and template specifications for quality finish and conformity
  3. Panels are fitted to vehicle or frame without distortion
Required shapes are fabricated to pattern specification, following safety and environmental requirements and workplace procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Shaped panel sections are checked against pattern and template specifications for quality finish and conformity

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Panels are fitted to vehicle or frame without distortion

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Complete work processes

  1. Final inspection is made to ensure work meets workplace expectations and panel is presented ready for use
  2. Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected and stored
  3. Tools and equipment are checked, reported if faulty, and stored according to workplace procedures
  4. Workplace documentation is processed according to workplace procedures
Final inspection is made to ensure work meets workplace expectations and panel is presented ready for use

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected and stored

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Tools and equipment are checked, reported if faulty, and stored according to workplace procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Workplace documentation is processed according to workplace procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Assessed

Teacher: ___________________________________ Date: _________

Signature: ________________________________________________

Comments:

 

 

 

 

 

 

 

 

Instructions to Assessors

Evidence Guide

Elements

Elements describe the essential outcomes.

Performance Criteria

Performance criteria describe the performance needed to demonstrate achievement of the element. Where bold and italicised text is used, further information is detailed in the range of conditions section.

1. Prepare to fabricate vehicle body panel and components

1.1 Job requirements are determined from workplace instructions

1.2 Manufacturer specifications and workplace procedures are accessed and interpreted

1.3 Panel materials are identified from workplace instructions and inspected for quality

1.4 Hazards associated with the work are identified and risks are managed

1.5 Fabrication tools and equipment are identified, selected and checked for serviceability

1.6 Work is planned to identify methods to fabricate vehicle body panel and components, minimise waste, and use time efficiently

2. Produce patterns and templates

2.1 Workplace procedures and safety and environmental requirements are identified and followed

2.2 Paper patterns are produced from sample panel or simulated frame

2.3 Templates are produced to fit sample panel or simulated frame

2.4 Convex and concave shapes are correctly identified when developing templates and paper patterns

3. Cut material

3.1 Panel steel or aluminium sections needed for the fabrication are selected and inspected for quality

3.2 Paper patterns and templates are transferred and secured to steel or aluminium sheet surface ready for cutting

3.3 Selected hand tools are used to cut steel or aluminium to pattern and panel specification

3.4 Panels are filed to remove sharp edges

4. Shape panels

4.1 Required shapes are fabricated to pattern specification, following safety and environmental requirements and workplace procedures

4.2 Shaped panel sections are checked against pattern and template specifications for quality finish and conformity

4.3 Panels are fitted to vehicle or frame without distortion

5. Complete work processes

5.1 Final inspection is made to ensure work meets workplace expectations and panel is presented ready for use

5.2 Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected and stored

5.3 Tools and equipment are checked, reported if faulty, and stored according to workplace procedures

5.4 Workplace documentation is processed according to workplace procedures

Required Skills and Knowledge

Elements

Elements describe the essential outcomes.

Performance Criteria

Performance criteria describe the performance needed to demonstrate achievement of the element. Where bold and italicised text is used, further information is detailed in the range of conditions section.

1. Prepare to fabricate vehicle body panel and components

1.1 Job requirements are determined from workplace instructions

1.2 Manufacturer specifications and workplace procedures are accessed and interpreted

1.3 Panel materials are identified from workplace instructions and inspected for quality

1.4 Hazards associated with the work are identified and risks are managed

1.5 Fabrication tools and equipment are identified, selected and checked for serviceability

1.6 Work is planned to identify methods to fabricate vehicle body panel and components, minimise waste, and use time efficiently

2. Produce patterns and templates

2.1 Workplace procedures and safety and environmental requirements are identified and followed

2.2 Paper patterns are produced from sample panel or simulated frame

2.3 Templates are produced to fit sample panel or simulated frame

2.4 Convex and concave shapes are correctly identified when developing templates and paper patterns

3. Cut material

3.1 Panel steel or aluminium sections needed for the fabrication are selected and inspected for quality

3.2 Paper patterns and templates are transferred and secured to steel or aluminium sheet surface ready for cutting

3.3 Selected hand tools are used to cut steel or aluminium to pattern and panel specification

3.4 Panels are filed to remove sharp edges

4. Shape panels

4.1 Required shapes are fabricated to pattern specification, following safety and environmental requirements and workplace procedures

4.2 Shaped panel sections are checked against pattern and template specifications for quality finish and conformity

4.3 Panels are fitted to vehicle or frame without distortion

5. Complete work processes

5.1 Final inspection is made to ensure work meets workplace expectations and panel is presented ready for use

5.2 Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected and stored

5.3 Tools and equipment are checked, reported if faulty, and stored according to workplace procedures

5.4 Workplace documentation is processed according to workplace procedures

Before competency can be determined, individuals must demonstrate they can perform the following according to the standard defined in this unit’s elements, performance criteria, range of conditions and foundation skills:

fabricate two different vehicle body panels and their components, including vehicle door skin lower half.

Individuals must be able to demonstrate knowledge of:

work health and safety (WHS) and occupational health and safety (OHS) requirements relating to fabricating vehicle body panels and components, including procedures for:

selecting and using personal protective equipment (PPE)

using tools and equipment

environmental requirements, including procedures for trapping, storing and disposing of waste materials

panel fabrication methods and techniques, including:

type of panel materials and application

marking out and cutting procedures

type and correct use of panel fabrication tools and equipment

techniques for producing paper patterns and templates

panel fabrication methods

wheeling and shaping techniques

procedures for final inspection of fabricated body panels and components.

Range Statement

This section specifies work environments and conditions that may affect performance. Essential operating conditions that may be present (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) are included. Bold italicised wording, if used in the performance criteria, is detailed below.

Panel materials must include:

mild steel sheeting

aluminium sheeting

paper for pattern

cardboard for templates.

Tools and equipment mustinclude:

specialist hand tools

panel shaping equipment

English wheeling machine

specialist cutting equipment.

Safety and environmental requirements must include:

work health and safety (WHS) and occupational health and safety (OHS) requirements, including procedures for:

selecting and using personal protective equipment (PPE)

using tools and equipment

environmental requirements, including procedures for trapping, storing and disposing of waste materials.

Paper patterns must indicate:

panel size

panel shape

all folds and edges required for fabrication process.